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Thread: Suzuki Hayate 125 Overrev Tuned

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    Suzuki Hayate 125 Overrev Tuned

    please allow me to share some pics of Louie's Hayate 125 scooter, this is but the start of a long project to get as much power while maintaining the reliability & durability of the stock engine.

    for starters we got a 61mm AP racing nikasil bore kit, AP racing cam, vario kit & driveface, the cylinder head will receive some tuning in the form of porting, valves will remain stock for now, carb is stock but the airbox & exhaust received some minor tuning mods for increased flow.

    here are the pics.






    dami pala tinatanggal para mabunot ang makina nito, di pala matatanggal yung head at block kung nakakabit sa frame.
    OVERREV TUNING
    HONDA CBR600 RR received a total makeover, now my primary track bike
    Yamaha Aerox R 70 taking a break from trackdays


    now at Taytay Rizal

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    Re: Suzuki Hayate 125 Overrev Tuned

    Quote Originally Posted by Modular Overrev View Post
    please allow me to share some pics of Louie's Hayate 125 scooter, this is but the start of a long project to get as much power while maintaining the reliability & durability of the stock engine.

    for starters we got a 61mm AP racing nikasil bore kit, AP racing cam, vario kit & driveface, the cylinder head will receive some tuning in the form of porting, valves will remain stock for now, carb is stock but the airbox & exhaust received some minor tuning mods for increased flow.

    here are the pics.






    dami pala tinatanggal para mabunot ang makina nito, di pala matatanggal yung head at block kung nakakabit sa frame.
    Nice project ... Another 180cc in the making sa near future ...
    RaiderNB150 (Yoshimura Kit-Overrev Tuned), Step 125, Raider150 Version 1
    If everything seems under control, you're just not going fast enough ...


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    Re: Suzuki Hayate 125 Overrev Tuned

    continued





    weird pala ng intake port ng hayate, ngayon lang ako naka encounter ng ganitong design ng head, sa gilid nakaharap ang intake port.
    OVERREV TUNING
    HONDA CBR600 RR received a total makeover, now my primary track bike
    Yamaha Aerox R 70 taking a break from trackdays


    now at Taytay Rizal

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    Re: Suzuki Hayate 125 Overrev Tuned

    continued





    bagong bago pa talaga yung makina, less than 500kms pa lang tinakbo nito ipinasetup na, bitin talaga stock kumpara sa 180cc raider nya dati.
    OVERREV TUNING
    HONDA CBR600 RR received a total makeover, now my primary track bike
    Yamaha Aerox R 70 taking a break from trackdays


    now at Taytay Rizal

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    Re: Suzuki Hayate 125 Overrev Tuned

    continued





    comparing stock piston vs oversize piston, 53.5mm vs 61mm.
    Last edited by Modular Overrev; September 7th, 2010 at 09:29 PM.
    OVERREV TUNING
    HONDA CBR600 RR received a total makeover, now my primary track bike
    Yamaha Aerox R 70 taking a break from trackdays


    now at Taytay Rizal

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    Re: Suzuki Hayate 125 Overrev Tuned

    continued





    AP 61mm big bore cylinder vs OEM 53.5mm cylinder

    stock unported head, later on you will see the transformation of this head into a high performance head. stock valve sizes are 25/22
    OVERREV TUNING
    HONDA CBR600 RR received a total makeover, now my primary track bike
    Yamaha Aerox R 70 taking a break from trackdays


    now at Taytay Rizal

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    Re: Suzuki Hayate 125 Overrev Tuned

    continued





    stock vs aftermarket vario, bigger is better in this case.
    OVERREV TUNING
    HONDA CBR600 RR received a total makeover, now my primary track bike
    Yamaha Aerox R 70 taking a break from trackdays


    now at Taytay Rizal

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    Re: Suzuki Hayate 125 Overrev Tuned

    continued





    stock exhaust port, just about right but needs some work to flow well.

    61mm nikasil bore kit installed, very short break in time which is the beauty of nikasil plated bore kits.
    OVERREV TUNING
    HONDA CBR600 RR received a total makeover, now my primary track bike
    Yamaha Aerox R 70 taking a break from trackdays


    now at Taytay Rizal

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    Re: Suzuki Hayate 125 Overrev Tuned

    continued






    vario kit installed

    from left to right; stock cam, AP Racing cam, LHK cam

    dun ako sa AP cam, bolt on lang, no need to remove the bearings from the other cam, hassle pa magkabit nun lalo na wala ako hydraulic press.
    Last edited by Modular Overrev; September 7th, 2010 at 10:32 PM.
    OVERREV TUNING
    HONDA CBR600 RR received a total makeover, now my primary track bike
    Yamaha Aerox R 70 taking a break from trackdays


    now at Taytay Rizal

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    Re: Suzuki Hayate 125 Overrev Tuned

    continued





    cylinder head after porting, valve lapping & cleaning
    OVERREV TUNING
    HONDA CBR600 RR received a total makeover, now my primary track bike
    Yamaha Aerox R 70 taking a break from trackdays


    now at Taytay Rizal

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    Re: Suzuki Hayate 125 Overrev Tuned

    continued



    cylinder head ready for assembly

    unfortunately nalimutan namin kuhanan ng pics ang assembly ng makina, ngayon hapon lang natapos yung scooter at tumakbo na sya, only after a few kms napapatakbo ko na sya ng 80kmh. malayo talaga takbo ng naka 161cc sa 124cc, maiinip ka sa hatak ng stock pero dito hindi na.
    OVERREV TUNING
    HONDA CBR600 RR received a total makeover, now my primary track bike
    Yamaha Aerox R 70 taking a break from trackdays


    now at Taytay Rizal

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    Re: Suzuki Hayate 125 Overrev Tuned

    That's just sick! Great project! Thumbs up to you man!

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    Re: Suzuki Hayate 125 Overrev Tuned

    WOW! that's all i can say...

    I'm very excited with this Stage-1 Set-Up, hehehe.

    Palagay ko masarap lalo pag naka stroker crank ito with matching 4V head...
    PHILIPPINE SUZUKI RIDERS CLUB - Laguna Chapter
    Street Performance Hayate180
    OVERREV TUNING

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    Re: Suzuki Hayate 125 Overrev Tuned

    Quote Originally Posted by LouieCruz View Post
    WOW! that's all i can say...

    I'm very excited with this Stage-1 Set-Up, hehehe.

    Palagay ko masarap lalo pag naka stroker crank ito with matching 4V head...
    Congrats Pafs ...

    It's really nice to see a quality of work for every penny we earned ...

    Nice job sir Francis and thanks for sharing ...

    (Bistado lang karga ng motor ni pafa Louie, hehehe)
    RaiderNB150 (Yoshimura Kit-Overrev Tuned), Step 125, Raider150 Version 1
    If everything seems under control, you're just not going fast enough ...


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    Re: Suzuki Hayate 125 Overrev Tuned

    Quote Originally Posted by LouieCruz View Post
    WOW! that's all i can say...

    I'm very excited with this Stage-1 Set-Up, hehehe.

    Palagay ko masarap lalo pag naka stroker crank ito with matching 4V head...
    hey fafs, i'm nearly done tuning the scooter, mamaya tapos na ito, kelan nyo kukunin? so far napa 80kmh ko na sya pero di babad, between 60-80 ko sya nilalaro at minsan minsan binibigyan ko ng full throttle to speed up the break in process.

    magkaiba pa ba yung Step at Hayate engine? mukhang malabo yata gawan ng 4V head ang Hayate, kung sakali BV ang bagsak natin nyan, yup stroker crank seems to be the next step + upgearing, pipe din siguro may mapipiga pa tayo power pero wait na natin mag BV.

    btw nilinis ko na lang oil filter kasi bago pa, next oil change mo is 1000kms, i used suzuki motorcycle oil 10W40 kasi yun lang mineral based oil na 10W40 ang viscosity.

    mamaya plug read ako at tono sa rollers pag nakahulapos na ako sa computer ko.
    Last edited by Modular Overrev; September 8th, 2010 at 09:33 AM.
    OVERREV TUNING
    HONDA CBR600 RR received a total makeover, now my primary track bike
    Yamaha Aerox R 70 taking a break from trackdays


    now at Taytay Rizal

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    Re: Suzuki Hayate 125 Overrev Tuned

    Quote Originally Posted by niu View Post
    Congrats Pafs ...

    It's really nice to see a quality of work for every penny we earned ...

    Nice job sir Francis and thanks for sharing ...

    (Bistado lang karga ng motor ni pafa Louie, hehehe)
    Thanks pafs.

    That's why i'm very satisfied and inspired to have my bikes modified by Francis aka MODULAR OVERREV, because of his QUALITY WORKS and it really matters to me...

    Gusto ko rin naman i-share sa ibang Hayate user ito... alam ko kasing marami ding mainipin na Hayate users dyan.
    PHILIPPINE SUZUKI RIDERS CLUB - Laguna Chapter
    Street Performance Hayate180
    OVERREV TUNING

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    Re: Suzuki Hayate 125 Overrev Tuned

    Quote Originally Posted by niu View Post
    Congrats Pafs ...

    It's really nice to see a quality of work for every penny we earned ...

    Nice job sir Francis and thanks for sharing ...

    (Bistado lang karga ng motor ni pafa Louie, hehehe)
    hehehe, bistado talaga dahil litaw ang laman loob, nothing special naman since puro off the shelf ang parts nya.

    pinapakiramdaman ko pa yung scooter eh, try ko magbigat ng konti sa rollers. 12g ang stock ng Hayate 125 di ba? 10g pa lang nakakabit dito.
    OVERREV TUNING
    HONDA CBR600 RR received a total makeover, now my primary track bike
    Yamaha Aerox R 70 taking a break from trackdays


    now at Taytay Rizal

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    Re: Suzuki Hayate 125 Overrev Tuned

    Quote Originally Posted by Modular Overrev View Post
    hey fafs, i'm nearly done tuning the scooter, mamaya tapos na ito, kelan nyo kukunin? so far napa 80kmh ko na sya pero di babad, between 60-80 ko sya nilalaro at minsan minsan binibigyan ko ng full throttle to speed up the break in process.

    btw nilinis ko na lang oil filter kasi bago pa, next oil change mo is 1000kms, i used suzuki motorcycle oil 10W40 kasi yun lang mineral based oil na 10W40 ang viscosity.

    mamaya plug read ako at tono sa rollers pag nakahulapos na ako sa computer ko.
    Alright! Baka saturday namin kunin yung bike, this friday sana pero conflict sa trabaho namin..,. Yung Fury pafs kamusta na?
    PHILIPPINE SUZUKI RIDERS CLUB - Laguna Chapter
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    OVERREV TUNING

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    Re: Suzuki Hayate 125 Overrev Tuned

    fury 138cc is ok now, so far 80kmh pa lang din nagagawa ko dahil break-in mode pa sya. sayang lang at sablay yung LHK cams di tuloy nakabit.
    OVERREV TUNING
    HONDA CBR600 RR received a total makeover, now my primary track bike
    Yamaha Aerox R 70 taking a break from trackdays


    now at Taytay Rizal

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    Re: Suzuki Hayate 125 Overrev Tuned

    para sa akin lang louie, mabibitin ka jan sa stage 1.. stage 2 na dapat agad..

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    Re: Suzuki Hayate 125 Overrev Tuned

    Quote Originally Posted by genezide13 View Post
    para sa akin lang louie, mabibitin ka jan sa stage 1.. stage 2 na dapat agad..
    We will see pafs.. hehehe
    PHILIPPINE SUZUKI RIDERS CLUB - Laguna Chapter
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    OVERREV TUNING

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    Re: Suzuki Hayate 125 Overrev Tuned

    Quote Originally Posted by Modular Overrev View Post
    fury 138cc is ok now, so far 80kmh pa lang din nagagawa ko dahil break-in mode pa sya. sayang lang at sablay yung LHK cams di tuloy nakabit.
    Ok, sige see you on sat...
    PHILIPPINE SUZUKI RIDERS CLUB - Laguna Chapter
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    OVERREV TUNING

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    Re: Suzuki Hayate 125 Overrev Tuned

    Quote Originally Posted by Modular Overrev View Post
    magkaiba pa ba yung Step at Hayate engine? mukhang malabo yata gawan ng 4V head ang Hayate, kung sakali BV ang bagsak natin nyan, yup stroker crank seems to be the next step + upgearing, pipe din siguro may mapipiga pa tayo power pero wait na natin mag BV.
    Parang sa cylinder head lang may difference yung hayate at step, not sure...

    Ok lang naman din ako sa big valves, hehehe...

    Ano pala magandang pipe ilagay dyan? Customize?
    PHILIPPINE SUZUKI RIDERS CLUB - Laguna Chapter
    Street Performance Hayate180
    OVERREV TUNING

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    Re: Suzuki Hayate 125 Overrev Tuned

    Quote Originally Posted by LouieCruz View Post
    Parang sa cylinder head lang may difference yung hayate at step, not sure...

    Ok lang naman din ako sa big valves, hehehe...

    Ano pala magandang pipe ilagay dyan? Customize?
    pwede naman yung tubo na lang palitan natin tapos lagyan ng enhancement yung header, di salpak lang pala muffler nito, anyway may binago lang ako sa stock header nito so it should be good pa din.
    OVERREV TUNING
    HONDA CBR600 RR received a total makeover, now my primary track bike
    Yamaha Aerox R 70 taking a break from trackdays


    now at Taytay Rizal

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    Re: Suzuki Hayate 125 Overrev Tuned

    Quote Originally Posted by Modular Overrev View Post
    pwede naman yung tubo na lang palitan natin tapos lagyan ng enhancement yung header, di salpak lang pala muffler nito, anyway may binago lang ako sa stock header nito so it should be good pa din.
    Will a silent power pipe add value? Kasi napansin ko sa isang silent power pipe eh malaki tubo pero maliit yung opening ng muffler... hindi ko sure sa ibang power pipe...
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